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Vacuum Sewers

Author/Compiled by
Beat Stauffer (seecon international gmbh)
Dorothee Spuhler (seecon international gmbh)
Executive Summary

Vacuum sewerage systems consist of a vacuum station, where the vacuum is generated, the vacuum pipeline system, collection chambers with collection tanks and interface valve units. In contrast to conventional gravity sewerage systems with intermediate pumping stations, the permanent pressure within the vacuum system is maintained below atmospheric pressure. Moreover, vacuum technology reduces water consumption considerably, enabling flexible installations regardless of topography and water availability. In addition, it allows for the use of alternative wastewater handling (blackwater and greywater separation).

Advantages
Requires less water to transport the excreta and faeces to the centralised treatment system
Considerable savings in construction costs, and much shorter construction period
Piping: Pipelines laid in shallow and narrow trenches; small diameter pipelines, flexible pipeline construction, easy to lay pipelines around obstacles
Sewers and water mains can be laid in a common trench
Closed systems with no leakage or smell
No manholes along the vacuum sewers
One central vacuum station can replace several pumping stations
Disadvantages
Needs expert design
Needs energy to create the permanent vacuum
Relatively high capital costs
Recycling of nutrients and energy becomes difficult
Unsuitability for self-help, requires skilled engineers operators
It is still a flushing system which transports wastewater away. If there is no treatment plant and an unprofessional discharge it can contaminate the environment
In Out

Blackwater, Faecal Sludge, Greywater, Brownwater, Urine or Yellowwater, Faeces, Excreta, Energy

Blackwater, Non-biodegradable Wastewater

Basic Design Principles

Overview of a vacuum sewer system. Source: ROEDIGER (2007)

Overview of a vacuum sewer system. Source: ROEDIGER (2007)

Vacuum sewerage systems use a central vacuum source to convey sewage from individual households to a central collection station (UNEP 2002). It is a mechanised system of wastewater transport. Unlike gravity flow (e.g. conventional sewers, separate sewers or simplified sewers), vacuum sewers use differential air pressure (negative pressure) to move the sewage. A central source of power to operate vacuum pumps is required to maintain vacuum (negative pressure) on the collection system. The system requires a normally closed vacuum/gravity interface valve at each entry point to seal the lines so that vacuum can be maintained. These valves, located in valve pits, open when a predetermined amount of sewage accumulates in collecting sumps. The resulting differential pressure between atmosphere and vacuum becomes the driving force that propels the sewage towards the vacuum station (PDH ENGINEER 2007).

Transport of Wastewater

  Steps of wastewater transportation in a vacuum sewer system. Source: PDH ENGINEER (2007)

Steps of wastewater transportation in a vacuum sewer system. Source: PDH ENGINEER (2007) 

A traditional gravity line carries wastewater down to the collection chamber (it is recommended to combine it with vacuum- or low-flush toilets). As soon as the level reaches a defined height, the vacuum interface valve opens and the negative pressure sucks the wastewater into the vacuum sewer main. At the end of the pipe system, there is a collection tank. When the tank fills to a predetermined level, sewage pumps transfer the contents to a treatment plant via a conventional or separate sewer system. It is important to understand that the collection system is hold on permanent level of vacuum.

Collection Chamber

     Cross-section of a collection chamber. Source: GTZ (2005)

Cross-section of a collection chamber. Source: GTZ (2005)     

The wastewater from the houses is held back in collection chambers, with pneumatic regulating valves close to the houses. When a given volume of wastewater is collected in the chamber sump, a pneumatic controller is activated by hydrostatic pressure. The controller opens an interface valve for an adjustable time period. The wastewater (10 to 50 L) and a certain amount of air (20 to 60 L) are evacuated through the open valve into the vacuum sewer line. The pressure gradient between the vacuum station and atmospheric pressure at the collection pits is responsible for the movement of sewage to the vacuum tank (GTZ 2005).


Vacuum Station

 Small vacuum station building with bio-filter for the suction air and collection tank. Source ROEDIGER (2007)

Small vacuum station building with biofilter for the suction air and collection tank. Source: ROEDIGER (2007)

All the vacuum sewers are connected to the vacuum collection vessel installed at the central vacuum station, where vacuum pumps create the required negative pressure (approximate -0.6 bar). The vacuum vessel can be placed inside or buried outside the vacuum station. Transfer pumps convey the wastewater from the vessel to the wastewater treatment plant or to an existing sewer. The capacity and dimensions of the vacuum station are dictated by the particular requirements of the sewer system. Operation of the vacuum and transfer pumps is controlled by a software (ROEDIGER 2007).

Piping

In contrast to gravity sewer pipes, it is easier and cheaper to build the vacuum sewer piping. No manholes or sewer pumping stations are necessary, just inspection points for pressure testing. This avoids settling of sludge and no manholes are needed to be cleaned out (see also dignity or human powered emptying). The pipes of a vacuum sewer system have a smaller diameter (80 to 250 mm) and the trenches are narrow and shallow (1.0 to 1.2 m). That is also an advantage if there is a high groundwater table. Unexpected obstacle can easily be bypassed by a modified and more flexible pipe design. If a pipe is damaged, the risk of sewage infiltration is very low, because of the negative pressure in the sewer line. Expert design is required, but the construction and installation work can be done by local contractors and pipe suppliers. No heavy machinery is necessary and there is no danger of a collapse of deep trenches (ROEDIGER 2007).

            Local workers at construction of a shallow vacuum sewer system (above) and excavation of gravity sewer trenches with heavy machinery. Source: ROEDIGER (2007)

Local workers at construction of a shallow vacuum sewer system (above) and excavation of gravity sewer trenches with heavy machinery. Source: ROEDIGER (2007)            

Costs Considerations

As it is a high-tech system, it is costly. But in comparison with a conventional sewer system, it is cheaper. Piping costs are lower, because the dimensions are smaller. Therefore, less material is required. Also the installation can be cheaper because piping is independent from the topography. Furthermore, no heavy machinery is necessary for excavate deep trenches, thus the work can be done by local workers, which creates employment. Finally, big amounts of flushing water can be saved which is economical and ecological reasonable. However, the constant energy requirement for the permanent vacuum generation can increase the costs.

Operation and Maintenance

The risk of clogging is low and there is almost no cleaning/emptying work to do. From time to time pressure in the vacuum sewer system should be tested. The system needs instructed workers for maintenance and operation works. More complex and/or technical problems are in the responsibility of the manufacturer.

                

Construction of a sewer at the left side and pressure testing et the right side. Source: ROEDIGER (2007)                 

Health Aspects

As long as it is maintained properly, a vacuum sewer system guarantees a high level of comfort and hygiene. There is a very low risk of contamination due to leakage. It is a closed system, thus there is almost no contact between wastewater and operators. However, a treatment system at the end of the pipe needs to be in place.

At a Glance

Working Principle

Vacuum sewerage systems use a central vacuum source to convey sewage from individual households to a central collection station.

Capacity/Adequacy

Can be used in dense populated areas as well as in rural areas. It is independent from the topography (hilly or flat area) and can pass any obstacles without any problems

Performance

Very high performance

Costs

High capital costs, but still lower than gravity sewer system

Self-help Compatibility

Very low

O&M

It is a reliable system and does not need a lot of maintenance

Reliability

Very reliable

Main strength

Shallow trenches and it requires a minimal amount of flushing water. Very high level of comfort and hygiene.

Main weakness

It is costly and it needs a permanent energy source for the vacuum pumps. It needs expert design and depends on a centralised system.

Applicability

Basically, vacuum sewering is most suitable in areas where a collection is needed but other options are too costly or not feasible (Adapted from HUBA & PANZERBIETER 2006);

  • Flat topography: gravity systems demand installation at great depths to maintain adequate flow (pump stations, lift stations)
  • Rock layers, running sand or a high groundwater table make deep excavation difficult
  • Areas short of water supply or poor communities that must pay for and cannot afford great amounts of water necessary for operation of gravity systems
  • Areas that are ecologically sensitive
  • Areas where flooding can occur
  • Areas with obstacles to a gravity sewer route
  • Installation of a new fresh water network, allowing sewerage pipe installation in the same trench

Where potable water is in short supply and/or people are poor, flushing velocities in gravity sewers are often difficult to attain and maintain. A vacuum system relies on the negative pressure to propel the liquid at scouring velocities and it is largely independent of the volumes of water used.

Library references

Vacuum Technology (Low Pressure Systems)

This technical data sheet contains a general description as well as detailed information on different types of vacuum technologies.

GTZ (2005): (= Technical Data Sheets for Ecosan Components, 04-B1 ). Eschborn: German Agency for Technical Cooperation (GTZ) GmbH

Vacuum Sewers: Design and Installation Guidelines

This is a very detailed lecture note about vacuum sewer systems. It contains descriptions, technical graphs and calculations about a vacuum sewer system.

PDH ENGINEER (2007): Alexandria, Virginia: Water Environment Federation URL [Accessed: 09.03.2011]

RoeVac Vacuum Sewer System

These pages describe advantages, applications, the functional principle and technical components of vacuum sewer systems.

ROEDIGER (2007): Hanau: Roediger Vacuum GmbH URL [Accessed: 09.03.2011]

A Directory of Environmentally Sound Technologies for the Integrated Management of Solid, Liquid and Hazardous Waste for Small Island Developing States (SIDS) in the Pacific Region

This directory is part of UNEP collaboration with SIDS on the implementation of the Waste Management chapter of the Barbados Programme of Action. It focuses primarily on proven sound environmental technologies for solid, liquid and hazardous waste management plus those currently successfully being used in SIDS within the Pacific Region.

UNEP (2002): The Hague: United Nations Environment Programme (UNEP) URL [Accessed: 28.03.2012]
Further Readings

Vacuum Technology (Low Pressure Systems)

This technical data sheet contains a general description as well as detailed information on different types of vacuum technologies.

GTZ (2005): (= Technical Data Sheets for Ecosan Components, 04-B1 ). Eschborn: German Agency for Technical Cooperation (GTZ) GmbH

Vacuum Sewers: Design and Installation Guidelines

This is a very detailed lecture note about vacuum sewer systems. It contains descriptions, technical graphs and calculations about a vacuum sewer system.

PDH ENGINEER (2007): Alexandria, Virginia: Water Environment Federation URL [Accessed: 09.03.2011]

RoeVac Vacuum Sewer System

These pages describe advantages, applications, the functional principle and technical components of vacuum sewer systems.

ROEDIGER (2007): Hanau: Roediger Vacuum GmbH URL [Accessed: 09.03.2011]

A Directory of Environmentally Sound Technologies for the Integrated Management of Solid, Liquid and Hazardous Waste for Small Island Developing States (SIDS) in the Pacific Region

This directory is part of UNEP collaboration with SIDS on the implementation of the Waste Management chapter of the Barbados Programme of Action. It focuses primarily on proven sound environmental technologies for solid, liquid and hazardous waste management plus those currently successfully being used in SIDS within the Pacific Region.

UNEP (2002): The Hague: United Nations Environment Programme (UNEP) URL [Accessed: 28.03.2012]

Overview of Ecosan Technology Components

This presentation gives an overview on different ecosan technology components including source separated collection/treatment systems; treatment of blackwater fraction; treatment of greywater; rainwater harvesting; vermicomposting of organic waste.

WAFLER, M. ; (2007): Basel: seecon international gmbh
Case Studies

Wastewater Alternative for Coastal Conditions

In the coastal area of Holden Beach (North Carolina), an AIRVAC vacuum wastewater collection system offers installation and operation advantages compared with gravity systems.

GARRET, C.S. ; (2008): ceNEWS URL [Accessed: 10.03.2011]
Awareness Raising Material

Rural Water Supply and Sanitation Challenges in Latin America for the Next Decade

Based on market research, this new WSP technical paper analyzes the main features of the fecal sludge collection businesses in each city, including the marketing mix, potential demand, supply capacity, and legal frameworks. In addition, the paper spotlights major challenges and opportunities in fecal sludge management, describing the current and potential market for fecal sludge removal, collection, and disposal in peri-urban areas—which typically struggle with high population density, limited land planning, high citizen insecurity, and low coverage of basic services.

PEARCE-OROZ, G. (2011): Lima: Water and Sanitation Program (WSP) URL [Accessed: 14.05.2012]

Alternative Versions to

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